Standard Equipment and Chassis

Customers can choose from either our existing standard chassis platforms or choose to have a custom design best suited for their assembly application. Our core competencies include the design and build of high-speed indexing dial assemblies, walking beam-type transfer systems, palletized transfer systems, cap closing machines, cap lining machines, and continuous motion assembly machines.

Our custom-designed lining machines provide closure solutions for various products. Each of these machines is built to accommodate our client’s product sizes and types, which allows them to operate flawlessly in high-speed assembly and production settings. Each machine is rigorously tested and inspected for accuracy.

Our machines are user friendly and easily programmable. The machines feature a color display touch screen panel as the primary interface. Using the touch screen, the equipment can be programmed to run multiple jobs. Operators need only to enter a part number into the touch screen of the machine, this will access its local database to start producing the part.

We performance test, debug and install all the equipment that we build. Our skilled personnel provide on-site maintenance and servicing support.

Capabilities 
Machine Shop CapabilitiesBuffing
CNC Machining
Drilling
Milling
Sawing
Stamping
Welding
Wire EDM Machining
Custom Services24/7 Service
Complete Machine Programing
Custom Build Manufacturing
Functional Testing
Innovative Machine Design
Installation At Your Location
Retooling and Upgrades of our machines and our competitor’s machines
Stand Alone Machines
Training Your Staff
Turnkey Systems
Wiring and Assembly
Fabrication Materials Used For Building Chassis and ToolingAluminum: 6061, 2024
Cold rolled steel bar and plate stock; 1008,1018, 1020
Heat Treatment of Materials Available if Necessary
Sheet Metal (8-14 gauge)
Stainless Steel : All grades
Tool Steel: CPM, 10V, D2, A2, M2
TolerancesOperating Placement: +/- .002
Tooling tolerance: +/- .001
Sensor CapabilityVerify product has no defects
Verify Product was assembled correctly
Verify Product was loaded into the dials
Verify that products with defects are removed
Core CompetenciesCap Closing Machines w/ max. 550 ppm
Cap Lining Machines w/ max. 1200 ppm
Continuous Motion Assembly Machines w/ max. 1300ppm
High Speed Indexing Assembly Dial w/ Typical min. 25 ppm to max. 150 ppm.
Walking beam-type transfer systems
Types of Transfer Systems
Types of Transfer SystemsContinuous motion
Indexing dial
Inline walking beam
Carousel
Over / under
Palletized conveyor systems
Linear servo transfer
Robotics with end of arm tooling
In Feed SystemsPower driven conveyors tracks
Regenerative blower tracks
Compressed air tracks
Vibratory inline tracks
Product Transfer to Assembly or Test ProcessesDirect feed
Cam / servo / pneumatic driven pick and place units
Servo / pneumatic driven gantries
Cam / servo / pneumatic driven shuttles
Product Placement DetectionSee through fiber optic sensors
Convergent beam sensors
Laser sensors
Probe tooling with sensors
Product Assembly TypesSnap together
Interference fit
Adhesive
Dispensing
Ultra sonic welding
Heat staking
Welding
Spin welding
Induction welding
Conduction welding
Screwing
Riveting
Product Assembly TestingVision system inspections
Probe tooling with sensors
Laser sensors
Leak testing (pressure or vacuum)
Spark testing (Leak testing)
Hi- Pot electrical high voltage testing
Go / No go tooling gages
LVDT force testing
Automatic ejecting of product to sampling bins
Product IdentificationLaser engraving
Ink jet printing
Labeling
Pad printing
Pin stamping
Pre FeedersElevator hoppers
Vibratory hoppers
Live bottom hoppers
Feed SystemsVibratory feeders
Centrifugal feeders
Water fall feeders
Step feeders
 Inspection & Testing 
Functional Testing and Inspection24 hour non-stop dry run test
Electrical test on connectors: Hypot test
Multi stage load test
Standard Checklist
Project Completion Internal Check ListControl Panel Wiring and function
Correct Preparation for Shipment
Electrical Engineering Documentation
Guarding and Saftey
Mechnical Assembly
Mechnical Engineering Documentation
Pneumatic Wiring
Proper Lubrication
Engineering & Services
CAD Software UsedAutodesk Inventor
Automation simulation using CAD designing software
EngineeringConcepting
Process Development
Custom Services24/7 Service
Complete Machine Programing
Custom Build Manufacturing
Functional Testing
Innovative Machine Design
Installation At Your Location
Retooling and Upgrades of our machines and our competitor’s machines
Stand Alone Machines
Training Your Staff
Turnkey Systems
Wiring and Assembly
Additional Options
Pack Out SystemsCarton handling systems with powered or roller conveyors
Stacking
Robotic packaging
Two position carton diverters
Operator InterfaceTouch screen with machine diagnostics and data acquisition
Push button
Message display units
Placard displays
Auxiliary DialQuality sampling
Vision inspection