Closure Lining Equipment

We provide custom-built roller die liner machines for cap lining with all types of closures. Liner materials, fed with reels into the machines, are precision cut to specific patterns using special designed roller dies. Our roller dies can cut flat, round shapes from rolls of cap liner materials. CAM actuated slides with tooling heads transfer the shaped liner material into the closures.

Die liner machines with multiple insertion tooling can be built to fill liner material in up to 1200 closures per minute. Machines are available with both vibratory, waterfall or centrifugal feeders, and in-line tracks for continuous flow of parts in the production line. If required, die-reelers, motorized stock feeders, automatic changing and loading of liner material, scrap re-reelers, or choppers can also be added. Our machines can be integrated with secondary closure processing equipment such as closing or multiple piece closure assembly machines.

Tooled for 1, 2, 3, 4, or 6-up configurations, the rotary die we use cut with ease and only require reduced maintenance. Station tooling mounted to steel plates can be hardened and grounded. Pinch points as well as rotating areas are guarded according to the best practice principles of machine design and OSHA standards. Perimeter guarding can be fabricated with clear polycarbonate panels as well.

From each and every machine our customers can expect longevity and reliability due to our use of mechanical and servo driven motions. Our skilled work force is all under one roof, allowing for the complete construction, and product accountability, within our shop. We use both conventional and state-of-the-art CAD/CAM and wire EDM machines to fabricate the components.

Specifications 
Closure TypeRound Flat Closure
Form of ProductLiner Material – Supplied on reels
Round Flat Closure – Supplied in bulk
Feeder TypeCentrifugal Feeders
In-Line Tracks
Vibratory Feeders
Production Rate RangesUp to 1200 parts per minute
Machine PlatformCap Liner Machine with Roller Die Configuration
Conventional Punch & Die Configurations
Die ConfigurationPrecision Rotary Die (1, 2, 3, 4 or 6-Up)
Machine FeaturesDe-reeler
Motorized Stock Feeder
Scrap re-reeler
Cam actuated slide with tooling head
Operator Interface
Automatic Liner
Material Changes
Other Options Available
Scrap
ToolingHardened and Ground
Station tooling mounted to ground steel top plate, supported by fabricated steel base
Tolerance: +/- 0.001”
Safety Guarding OptionsElectrically interlocked guarding
Guarding for pinch points and rotating sections
Perimeter guarding with clear polycarbonate panels
Safety Relays
Design Options
Feed SystemsVibratory feeders
Centrifugal feeders
Water fall feeders
Step feeders
Accumulation dials
In Feed SystemsPower driven conveyors tracks
Regenerative blower tracks
Compressed air tracks
Vibratory inline tracks
Inspection & Testing
Testing Process24 hour non-stop dry run test
Final Debugging
Hypot test for electrical test on connectors
Multi-stage load test
Standard Checklist
More Information
CAD Software UsedAutodesk Inventor
Other Services AvailableAutomation simulation through CAD designing software
Retooling of standard machines and other manufacturer’s machines
Industries ServedConsumer/Household
Electrical
Electronics
Food and Beverage
Medical/Pharmaceutical
Additional Options
Product Placement DetectionSee through fiber optic sensors
Convergent beam sensors
Laser sensors
Probe tooling with sensors
Pre FeedersElevator hoppers
Vibratory hoppers
Live bottom hoppers
Liner Material HandlingDe-reeler system holding two reels of liner material
Automatic loading and changing of liner material into machine
Liner scrap chopper
Scrap liner re-winder
Die Removal SystemsElectric wench with slide
Product Assembly TestingVision system inspections
Automatic ejecting of product to sampling bins
Pack Out SystemsCarton handling systems with powered or roller conveyors
Stacking
Robotic packaging
Two position carton diverters
Operator InterfaceTouch screen with machine diagnostics and data acquisition
Push button
Message display units
Placard displays